Liaoning Haichen Pet Organic Food Co., Ltd. is located in the 41 ° Golden Agriculture and Animal Husbandry Belt, with abundant and fresh poultry and fish resources. Taking advantage of local ecology, actively developing green production chains for enterprises, and establishing organic production lines through the supply of high-quality raw materials in the surrounding areas, to achieve the output of green and natural pet food. As the pioneer of green and organic pet food in China, Liaoning Haichen advocates the concept of high-end natural pet food and conducts research and production of pet food with high standards.

Haichen Organic Pet Food Sample

After multiple rounds of upgrading and expansion, in 2023, Haichen Organic will officially complete a new 5G intelligent customization factory covering 30000 square meters, with an investment of 216 million yuan. The whole project will be tailored by Zhengchang, equipped with a series of 5G intelligent equipment and facilities such as a fresh meat processing center, a clean air center, CIP cleaning system, automated fresh meat enzymolysis, spray drying intelligent production lines, automated e-commerce logistics warehouses, and a video live broadcast base, which can better realize Haichen's advocacy and pursuit of high-end green pet food, and present more high-quality health products to the market and consumers.

How did Haichen Organic's high-end quality be refined? Below, the editor will take you to explore the production secrets of this 5G intelligent factory in depth.

What are the advantages of the production process?

Advanced production technology and reliable processing equipment are important conditions for ensuring the quality of pet food. Adopting scientific, perfect, reasonable, and flexible processes, coupled with stable and efficient equipment, is always the goal pursued by pet food production enterprises in their design.

In the Haichen Organic 5G Intelligent Chemical Plant, Zhengchang creatively uses the secondary batching process. The materials in the secondary batching warehouse group directly participate in batching without the need for a crusher, greatly improving equipment utilization and reducing production line energy consumption.

In terms of system design, advanced high freshness meat addition, conditioning and puffing technology has been applied, breaking tradition. From the puffing machine to the template post-treatment and then to the drying stage, the innovative invention of convection baking technology (natural gas direct combustion method makes the material surface brittle and has baking effect) and HIP high shear cutting conditioning system can make the addition of puffed pet fresh meat reach more than 120%, ensuring the maximum palatability given by "freshness" and the supplementation of multiple nutrients for beloved pets.

In the production process, Haichen has introduced the CIP online automatic cleaning system, which can perform cyclic cleaning on the vacuum spraying and cooling sections, effectively solving the industry's persistent pain point - excessive bacterial colonies.

The processing equipment mainly has the following advantages:

The production line uses a special double screw puffing machine for Zhengchang Pet Food, paired with a high-strength quencher, which can adjust the speed and direction according to different material formulas, resulting in better quenching and tempering effects; Integrated integrated body pipeline, easy to operate, easy to clean, high hygiene level, no need to occupy additional ground space; The puffing system can add oil, high proportion fresh meat or other liquid raw materials, and the extrusion system has a length to diameter ratio of 24:1, with strong equipment adaptability; Configure an online mechanical energy adjustment system with precise servo control, and adjust the mechanical energy input of the puffing system in real-time based on the material formula;

Another technological innovation used by Haichen is the partitioned convection pre dryer (natural gas type). The Zhengchang professional team uses industrial grade CFD airflow simulation calculation and experimental verification iteration to eliminate the airflow vortex zone and achieve the best drying efficiency by evenly distributing hot air; The new optimized temperature zone design combined with directional flow drying technology ensures more even drying and lower energy consumption; Ensure the quality of finished products.

How to achieve overall factory intelligence?

The entire factory promotes the transformation of enterprises from producers to empowerers through the comprehensive application of factors such as sound and light, color, shape, and image elements; Collaborating with Harbin Institute of Technology to develop the IPET system, Haichen achieves end-to-end closed-loop of the entire product line from one raw material to one finished product, premix, fresh meat processing center, flavor agent system, three-dimensional warehouse, one item, one code traceability, and packaging system.

The first "design+" in China to achieve a humanized smart factory, through industrial innovation design and a people-oriented design concept, makes interaction more intuitive, functionality more friendly, materials safer, and surface treatment more friendly. The first domestic pet grain full process AI visual technology+5G control system, achieving digital operations such as green intelligence, efficient energy saving, full traceability, and full lifecycle.

How to ensure quality and safety?

The factory adopts a GMP clean workshop and implements clean production in the pet food workshop through measures such as installing air shower rooms and dividing clean areas, ensuring food safety.

The produced products first pass the quality inspection in the factory laboratory, and are normalized to cooperate with authoritative testing institutions such as SGS, Continental, Puni, and Huace Testing for benchmark testing and verification. Strict quality control ensures customer brand value.

At the same time, Haichen Organic implements the concept of green production and insists on producing pet food without food attractants. In the production process, we strive to preserve and present the authentic taste of raw materials, advocate healthy feeding, and strive to create a healthy and sustainable high-quality life for pets and pet families.

In the future, Zhengchang will continue to adhere to the path of green and sustainable development, relying on technological innovation and intelligent manufacturing, to provide higher quality service experiences for pet food enterprises, and to assist in the high-quality development of the pet food industry.